Factory

Research And Development 

 R&D is the core of our company's growth. We have our own intellectual properties on 
all our products.

 

 In order to focus exclusively on small-size ultrasonic cleaners, the company has given 
up all the other products since 2003.

 

 Our design style emphasizes clear features and refined details.

 

 The advantages of our R&D capability include:

(a) Emphasizing on market demand, providing high price to performance ratio to the customers.
(b) High-quality structural design for the products.
(c) Optimized components after compatibility selection on PCBs.
(d) In-depth knowledge about tooling.

图片展示

Research And Development

 R&D is the core of our company's growth. We have our own intellectual properties on 
all our products.

 

 In order to focus exclusively on small-size ultrasonic cleaners, the company has given up all the other products since 2003.

 

 Our design style emphasizes clear features and refined details.

 

 The advantages of our R&D capability include:

(a) Emphasizing on market demand, providing high price to performance ratio to the customers.
(b) High-quality structural design for the products.
(c) Optimized components after compatibility selection on PCBs.
(d) In-depth knowledge about tooling.


R&D PROCESS:

01.Marketing research.
02.Determine product features and perform industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility selection.
07.Tooling review.
08.Sampling.
09.Testing.
10.Certification.
11.Product launch.

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R&D PROCESS

01.Marketing research.
02.Determine product features and perform industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility selection.
07.Tooling review.
08.Sampling.
09.Testing.
10.Certification.
11.Product launch.

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PRODUCTION 


 

  10,500 m2 of  plant area.


  CODYSON has the most advanced AI line. In addition to replacing 39 operators, it also improves efficiency by 37% and reduces 


  rejection rate by 3.2 times.


  CODYSON has fully automatic SMT line. From board feeding to final inspection, all the operations are automated.

 

  The production capacity is more than 4,300 units per day.

  AI Line

The line is equipped with Universal Instruments 6241F Axial Inserter from USA, Panasonic 
RHS2B High-speed Radial Lead Component Insertion Machine from Japan and 5 pieces of 
auxiliary equipment.

 

  SMT Line

The line is equipped with Panasonic SP18P2 Screen Printer and Panasonic BM221 Placement 
Machine and 8 pieces of other equipment.

 

  Assembly Lines

3 product assembly lines of 50 m long each. Average output about 3,700 units per day.

 

  Parts Warehouse

4,000 m2 parts warehouse to maintain proper inventory for work-in-process products.

 

  Finished Product Warehouse

3,000 m2 finished product warehouse to meet the inventory and transportation demand of 
100,000 units per month.

QUALITY  CONTROL 

 CODYSON'S quality control system is complete and standardized after long-term OEM/ODM works for major Japanese brands.
 QC philosophy: Quality comes from manufacturing, not inspection.
 Execute ISO quality system seriously.
 Regular training of quality control personnel. Push quality control towards incoming material to prevent large scale rejection.


 Outgoing Quality Control (OQC)

Main tasks include: a. FQC (Finished Product Quality Control);  b. OQC (Outgoing Product Quality Control).

 

All incoming material has to pass IQC before being inventoried.


 In Process Quality Control (IPQC)

The process include: a. first article inspection; b. in-process inspection; c. last article inspection.


 5 Location QC

Each production line has 5 QC locations to ensure timely discovery of defective product.


 QC of PCB

PCBs pass automatic optical inspection.


图片展示
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LABORATORIES

  To discover design and material defects through lab testing.
  Every new product has to pass all lab testing before being finalized.
  Fully equipped labs are important measure to ensure new product quality.
  All new products have to pass 7 tests lasting 35 days.


7 TESTS:

 

01、Salt spray test.
02、High/low temperature tests, dry/wet tests.
03、Drop test.
04、Push button durability test
05、Lid open/close durability test
06、Cleaning effect test
07、Durability test with 2,000 working cycles

 


HOUSING INJECTION WORKSHOP


 2000 ㎡ of plant area.
 

 Three automated production lines consist of automatic injection molding presses with 
PLC and servo controls, 3-axis robotic arms, automated feed systems and conveyors.

 

 Packaging is separated from production and managed separately. The area is well lit, with concentrated but less manpower and high efficiency.

 Three Automated Injection Molding Production Lines

Three automated production lines consist of automatic injection molding presses with PLC and servo controls, 3-axis robotic arms, automated feed systems and conveyors.
 

 Packaging Shop
Packaging is separated from production and is managed separately.


 Tooling Shop

Tooling shop is equipped with CNC milling and 3-axis CNC wire EDM,EDM, laser welder for quick mol modificationsl and maintenance.


 Sixteen-point Monitoring System

Sixteen-point monitoring system for operator-free injection molding 
operation.

 

 Automatic Feeding System

All raw materials are fed into the presses with PLC controlled feed systems with stainless steel pipes, no contamination. 


图片展示
图片展示

PRODUCTION 

  10,500 m2 of  plant area.


  CODYSON has the most advanced AI line. In addition to replacing 39 operators, it also improves efficiency by 37% and reduces rejection rate by 3.2 times.


  CODYSON has fully automatic SMT line. From board feeding to final inspection, all the operations are automated.

 

  The production capacity is more than 4,300 units per day.


  AI Line

The line is equipped with Universal Instruments 6241F Axial Inserter from USA, Panasonic 
RHS2B High-speed Radial Lead Component Insertion Machine from Japan and 5 pieces of 
auxiliary equipment.

 

  SMT Line

The line is equipped with Panasonic SP18P2 Screen Printer and Panasonic BM221 Placement 
Machine and 8 pieces of other equipment.

 

  Assembly Lines

3 product assembly lines of 50 m long each. Average output about 3,700 units per day.

 

  Parts Warehouse

4,000 m2 parts warehouse to maintain proper inventory for work-in-process products.

 

  Finished Product Warehouse

3,000 m2 finished product warehouse to meet the inventory and transportation demand of 
100,000 units per month.


图片展示
图片展示
图片展示

QUALITY  CONTROL 

 CODYSON'S quality control system is complete and standardized after long-term OEM/ODM works for major Japanese brands.
 QC philosophy: Quality comes from manufacturing, not inspection.


 Execute ISO quality system seriously.
 Regular training of quality control personnel. Push quality control towards incoming material to prevent large scale rejection.

 Outgoing Quality Control (OQC)

Main tasks include: a. FQC (Finished Product Quality Control);  b. OQC (Outgoing Product Quality Control).

 

 Incoming QC (IQC)

All incoming material has to pass IQC before being inventoried.


 In Process Quality Control (IPQC)

The process include: a. first article inspection; b. in-process inspection; c. last article inspection.


 5 Location QC

Each production line has 5 QC locations to ensure timely discovery of defective product.


 QC of PCB

PCBs pass automatic optical inspection.


图片展示
图片展示
图片展示

LABORATORIES

 

  To discover design and material defects through lab testing.


  Every new product has to pass all lab testing before being finalized.


  Fully equipped labs are important measure to ensure new product quality.


  All new products have to pass 7 tests lasting 35 days.


7 TESTS:

01、Salt spray test.
02、High/low temperature tests, dry/wet tests.
03、Drop test.
04、Push button durability test
05、Lid open/close durability test
06、Cleaning effect test
07、Durability test with 2,000 working cycles


图片展示

HOUSING INJECTION WORKSHOP

 2000 ㎡ of plant area.

 Three automated production lines consist of automatic injection molding presses with 
PLC and servo controls, 3-axis robotic arms, automated feed systems and conveyors.

 

 Sixteen-point monitoring system for operator-free injection molding operation.All raw materials are fed into the presses with PLC controlled feed systems with stainless steel pipes, no contamination. 

 

 Packaging is separated from production and managed separately. The area is well lit, with concentrated but less manpower and high efficiency.

 

 Tooling shop is equipped with 3-axis CNC wire EDM, EDM, laser welder for quick 
mold modifications and maintenance.

 

 Die Repair workshop equipped with three-dimensional computer wire cutting machine, electric discharge machine, laser welding machine and other die maintenance equipment, can quickly change the mold and maintenance.


 Three Automated Injection Molding Production Lines

Three automated production lines consist of automatic injection molding presses with PLC and servo controls, 3-axis robotic arms, automated feed systems and conveyors.
 

 Packaging Shop
Packaging is separated from production and is managed separately.


 Tooling Shop

Tooling shop is equipped with CNC milling and 3-axis CNC wire EDM,EDM, laser welder for quick mol modificationsl and maintenance.


 Sixteen-point Monitoring System

Sixteen-point monitoring system for operator-free injection molding 
operation.

 

 Automatic Feeding System

All raw materials are fed into the presses with PLC controlled feed systems with stainless steel pipes, no contamination. 


图片展示
图片展示
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(+86)-755-8600-1202

 

www.codyson.com

 

2-3F,MinLiDa Industrial Building,

TaoYuan Street,Nanshan District,

Shenzhen 518055,Guangdong,China.

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