RESEARCH AND DEVELOPMENT
R&D is the core for a company's innovation and growth. All of Codyson's products have our own
proprietary intellectual properties.
Utilizing years of experiences in commercial products, Codyson has weighed in medical products
since 2010 and achieved an excellent result. The reputation of the company is further elevated.
In 2018, after developing transducers with better penetration powers accompanied with high
efficienty circuitries, Codyson was granted with 5 invention patents and 18 utility patents in large
alcohol processing equipment. The equipment is under the brand of 'Codyson·Mellow' and has built
solid foundation for Codyson's future development.
RESEARCH AND DEVELOPMENT
R&D is the core for a company's innovation and growth. All of Codyson's
products have our own proprietary
intellectual properties.
Utilizing years of experiences in
commercial products, Codyson has
weighed in medical products since 2010
and achieved an excellent result. The
reputation of the company is further
elevated.
In 2018, after developing transducers with
better penetration powers accompanied
with high efficienty circuitries, Codyson
was granted with 5 invention patents and
18 utility patents in large alcohol
processing equipment. The equipment is
under the brand of 'Codyson · Mellow' and
has built solid foundation for Codyson's
future development.
R&D PROCESS：
01.Market research.
02.Determine product features and perform
industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility
selection.
07.Tooling review.
08.Prototyping.
09.Testing.
10.Certifications.
11.Product launch.
R&D PROCESS
01.Market research.
02.Determine product features and perform
industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility selection.
07.Tooling review.
08.Prototyping.
09.Testing.
10.Certifications.
11.Product launch.
MANUFACTURING /PCB PRODUCTION
6 assembly lines: 4 for domestic products, 1 for commercial products and 1 for medical
products, with daily output over 4500 units.
State-of-art fully automated AI and SMT lines to produce high quality PCBs.
Custom designed automatic welding, gluing, inspection line to produce high quality ultrasonic
transducers in large quantities.
2 injection molding shops with 6 fully automated and man-free injection molding lines.
AI Line
The fully automated AI line consists of 19 major equipment.
SMT Line
The fully automated SMT line consists of 11 major equipment.
Product Assemblies
1 assembly line for medical products,;
1 line for commercial products;
4 assembly lines for domestic products.
Material Warehouse
5000 ㎡ material warehouse to maintain proper inventories for raw materials and work-in-
process pieces, to shorten production lead time.
Finished Products Warehouse
3000 ㎡ warehouse to turn around 100,000 units of finished products/month.
QUALITY CONTROL
Through co-operation with Citizen, Toshiba and other top brands, Codyson's QC system has become paying more detail oriented, more standard and comprehensive.
Codyson's QC pholosophy: Quality comes from manufacturing, not inspections.
We follow ISO9001 and ISO13485 quality control systems.
We provide periodical training to QC personnel from our suppliers. We push quality controls towards the starting point of the supply chain. This helps to prevent quality defects from batch production.
Quality Assurance (QA)
Main tasks include: a. FQC (Finished Product Quality Control); b. OQC (Outgoing Product Quality
Control).
Outgoing Quality Control （IQC）
All incoming material has to pass IQC before being inventoried.
In Process Quality Control (IPQC)
The process include: a. first article inspection; b. in-process inspection; c. last article inspection.
5 Location QC
Each production line has 5 QC locations to ensure timely discovery of defective product.
PCB QC
PCBs are inspected with AOI (automated visual inspection). This is better than human inspections.
LABORATORIES
To discover design and material defects through lab testing.
Every new product has to pass all lab testing before being finalized.
A fully equipped lab is an important measure to ensure new product's quality.
All new products have to pass 7 tests over 35 days.
7 TESTS：
01、Salt spray test
02、High/low temperature and humidity impact test
03、Drop testwith 20% higher standards
04、Waterproof test
05、Acoustic intensity distribution test
06、Penetration test
07、Durability test
MECHANICAL PRODUCTION
3500 ㎡ of plant area.
6 automatic injection molding production lines consist of servo-driven injection molding presses,
3-axis robotic arms, automatic feeding system, infrared controlled collision-free conveyers.
24-channel monitoring, operator-free molding process.
2 fully automated feeding system, raw materials are feed through stainless
steel pipes to injection molding presses directly, reducing human errors,
avoiding contaminations.
Packaging area is separated from injection molding area, achieving separation
of human and machines.
Mold repair shop is equipped with CNC milling machines, 3D Wire-cut EDM,
EDM, laser welder and can repair molds quickly to ensure smooth and efficient
molding operations.
MANUFACTURING /PCB PRODUCTION
6 assembly lines:
4 for domestic products, 1 for commercial
products and 1 for medical products, with
daily output over 4500 units.
State-of-art fully automated AI and SMT
lines to produce high quality PCBs.
Custom designed automatic welding,
gluing, inspection line to produce high
quality ultrasonic transducers in large
quantities.
2 injection molding shops with 6 fully
automated and man-free injection
molding lines.
AI Line
The fully automated AI line consists of 19
major equipment.
SMT Line
The fully automated SMT line consists of
11 major equipment.
Product Assemblies
1 assembly line for medical products；
1 line for commercial products；
4 assembly lines for domestic products.
Material Warehouse
5000 ㎡ material warehouse to maintain
proper inventories for raw materials and
work-in-process pieces, to shorten
production lead time.
Finished Products Warehouse
3000 ㎡ warehouse to turn around
100,000 units of finished products/month.
QUALITY CONTROL
Through co-operation with Citizen, Toshiba and other top brands, Codyson's QC system has become paying more detail oriented, more standard and comprehensive.
Codyson's QC pholosophy: Quality comes from manufacturing, not inspections.
We follow ISO9001 and ISO13485 quality control systems.
We provide periodical training to QC personnel from our suppliers. We push
quality controls towards the starting point of the supply chain. This helps to prevent quality defects from batch production.
Quality Assurance (QA)
Main tasks include:
a.FQC (Finished Product Quality Control);
b.OQC (Outgoing Product Quality Control).
Outgoing Quality Control （IQC）
All incoming material has to pass IQC
before being inventoried.
In Process Quality Control
(IPQC)
The process include:
a. first article inspection;
b. in-process inspection;
c. last article inspection.
5 Location QC
Each production line has 5 QC locations to
ensure timely discovery of defective
product.
PCB QC
PCBs are inspected with AOI (automated
visual inspection). This is better than
human inspections.
LABORATORIES
To discover design and material defects
through lab testing.
Every new product has to pass all lab testing
before being finalized.
A fully equipped lab is an important measure
to ensure new product's quality.
All new products have to pass 7 tests over
35 days.
7 TESTS：
01、Salt spray test
02、High/low temperature and humidity
impact test
03、Drop testwith 20% higher standards
04、Waterproof test
05、Acoustic intensity distribution test
06、Penetration test
07、Durability test
MECHANICAL PRODUCTION
3500 ㎡ of plant area.
6 automatic injection molding production
lines consist of servo-driven injection
molding presses, 3-axis robotic arms,
automatic feeding system, infrared
controlled collision-free conveyers.
24-channel monitoring, operator-free
molding process.
2 fully automated feeding system, raw
materials are feed through stainless steel
pipes to injection molding presses directly,
reducing human errors, avoiding
contaminations.
Packaging area is separated from injection
molding area, achieving separation of
human and machines.
Mold repair shop is equipped with CNC
milling machines, 3D Wire-cut EDM, EDM,
laser welder and can repair molds quickly
to ensure smooth and efficient molding
operations.
(+86)-755-8609-3690
www.codyson.net
Building 7, Taigu Yinde Industrial Park, 9 Lanzhu West Road, Zhukeng Community, Longtian Street, Pingshan District, Shenzhen, China
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Info@codyson.net
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